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Enhancing Oil Extraction Efficiency and Equipment Energy Savings with Dual-Spiral Shaft Technology in Modern Screw Presses

QI ' E Group
2025-10-03
Industry Research
This industry research explores the innovative dual-spiral shaft meshing mechanism in energy-efficient screw oil presses, demonstrating how this advanced mechanical design significantly boosts oil yield from diverse feedstocks such as peanuts, rapeseed, and soybeans. The study details structural advantages—including compactness, durable materials, and self-cleaning functionality—that enhance extraction efficiency while reducing energy consumption. Practical applications in both cold and hot pressing processes are analyzed, alongside maintenance best practices for long-term operational reliability. Emphasis is placed on compliance with international environmental and safety standards, supporting sustainable production goals. Supported by technical diagrams, video demonstrations, and verified industry data, this article serves as a professional reference for engineers, procurement specialists, and plant managers seeking high-performance, eco-friendly oil extraction solutions.
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How Dual-Spiral Shaft Technology Boosts Oil Extraction Efficiency and Energy Savings

For oilseed processors seeking higher yields with lower energy consumption, the evolution of spiral press technology is no longer optional—it's essential. Modern energy-efficient spiral oil presses featuring a dual-spiral shaft design are transforming how manufacturers extract oil from peanuts, soybeans, rapeseed, and other high-value crops.

The Science Behind the Dual-Spiral Mechanism

Unlike traditional single-shaft extruders, dual-spiral shaft systems use synchronized helical threads that rotate in opposite directions. This creates a powerful shearing force—up to 40% greater than conventional models—that enhances oil cell rupture without excessive heat buildup. According to industry data from the International Journal of Food Engineering, this mechanical advantage increases extraction efficiency by 12–18% across various oilseeds under both cold-press and hot-press conditions.

Dual-spiral shaft mechanism showing synchronized rotation for enhanced pressure distribution in an oil press machine

Adaptability Across Oil Types and Processes

Whether processing raw peanuts at 30°C (cold pressing) or pre-heated soybeans at 85°C (hot pressing), the dual-spiral system maintains consistent performance. For instance:

Oil Type Cold Press Yield (%) Hot Press Yield (%)
Peanuts 78% 86%
Soybeans 72% 81%
Rapeseed 75% 84%

Design for Longevity and Low Maintenance

The compact, modular construction uses hardened alloy steel components rated for over 10,000 hours of continuous operation. A built-in self-cleaning function—enabled by reverse rotation cycles every 30 minutes—reduces downtime by up to 35%. These features make it ideal for small-to-mid-scale producers aiming to meet EU and ISO standards for food safety and environmental compliance.

Close-up view of durable spiral shafts made from hardened alloy steel, showing wear-resistant surface finish and precision machining

Operational Best Practices & Sustainability

To maximize ROI, operators should conduct weekly checks on bearing temperature and torque levels using smart sensors. Properly maintained units can reduce electricity usage by 22% compared to older models—a key metric for companies targeting ESG goals. The press also minimizes waste by producing low-residue meal (<5% moisture content), which is perfect for animal feed or organic fertilizer applications.

As global regulations tighten around carbon emissions and resource efficiency, investing in dual-spiral technology isn’t just smart—it’s strategic. It positions your facility as a forward-thinking partner in sustainable food production.

Ready to upgrade your oil extraction process? Our engineers are ready to help you choose the right model based on your throughput, crop type, and sustainability goals.

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